With our choice to have a whole-house RO system, we also made the choice to always use the water from our water tank because that is where we store the water we produce. This means we always use the water-pump and the OEM installed pump is rather cheap and limited. I have been yodeling under the shower when the dishwasher draws water because the pump is only able to supply one faucet at a time. This is not good so we make it better.
Living on our boat for more than a decade now we already knew this and so ordered the new pump with the RO system and you may already have seen it in pictures I posted about the RO system. The reason that this blog post took so long is that it didn't work right yet. I finished the upgrade a couple of days ago.
It's easy to swap out pumps and modify the plumbing for the new pump, but I also wanted to change the mounting location away from the floor. We opted to remove the OEM filter that was on the wall because we have no need for it anymore. This allows us to mount the pump there, with the motor up and the pump-head down, so that any leaks or drippings in case we clean the strainer, can't get to the electric part. The first picture shows this. You can see that I just installed a small PEX bypass (the little blue piece above the pump) instead of the filter. This allowed me to do this without removing the white bulkhead which is a pain and would also allow me to tap into this if I wish. We got the optional strainer that directly connects to the pump and a "soft connector" hose. Here is the list of parts that can all be bought from the RV waterfilterstore and can be found on this page (click):
- Aquajet RV pump
- Soft loop for Aquajet (only need 1)
- AquaTec pump strainer
These pumps use quick-connect fittings and they come with two straight fittings to 1/2" NPT thread. The soft loop comes with a 90 degree elbow fitting. As you can see in the picture, the strainer is attached to the pump and the soft loop to the strainer. I modified the soft loop by replacing the hose clamp with a PEX crimp ring, shortening it and attaching a PEX swivel on the other end that connects to the water tank feed.
The left-over piece from the soft loop can be cut shorter and used to crimp two PEX swivels onto for the output loop. It connects to a check-valve just behind the white bulkhead, which can be reached with some patience and strong words :)
Right to the left of the pump you can see the Aquahot thermostat for the wet bay heating. I temporarily removed it and put it back in the same position after some tidying up of the temperature sensing bulb and copper line. I used a small clip to attach that bulb better too. There is a radiator behind the white wall which, together with this thermostat, is a separate zone for the heating system. I have it set to 4 degrees Celsius to keep everything from freezing.
This would be the story except for the electrical connection. The pump is simply hooked up just like the old one. The problem is that it didn't work as the pump would cut out sometimes. It works again after switching OFF and back ON. This was when I found out that there is no water-pump controller anymore (I had a 15A version at the ready for this): everything is handled by the new CAN-bus switch-panels and power modules. It obviously objected to the increased power draw from 7A to 10A and although I assume this is a programmed value, I didn't hack this network yet so can't change it.
Then I measured the voltage at the pump while it works: it dropped from 13.0V to 11.7V. Oh my, this indicates that the wiring is not up to the task either. This is how good plans go to h@ll just as you think it's finished. This really happened when taking a shower again and never happens when I am trying to make it happen with my meters connected :-o
Well, there is no easy solution to this; we need better wiring and I opted for a quick solution which can probably last for many years, but I'll modify it further in the future because it's not just quick but also dirty: I pulled a new feed from the house battery bank on the underside of the coach, instead of neatly through the ducts in the basement. It's just too wet and cold to empty the basement and do it better now.. yes I'm a wimp :)
I got some AWG12 size wiring in red and black which is the perfect size for this. But I needed more parts to make it complete:
- Fuse holder
- Hella weatherproof relay socket with pigtails
- Hella relays (two, of which one is a spare)
So, the fuse holder (I used a 15A fuse) connects to the positive stud in the battery bay where two other similar connections are already in place; then the red #12 wire down through the floor (there are openings just big enough). The black wire connects directly to the negative busbar beneath the positive stud and the wire goes down through the same hole. From here, we tie-wrapped the wires at the same points that our pimped-up blue LED strip ground effect lighting is tie-wrapped to. We followed that same path all the way to the wet bay where we enter it through an opening along the cold water drain pipe. We wrapped the wiring in electrical tape where it goes through holes to prevent chafing damage. When there was too much space between attachment points, we added some with these nifty self-adhesive clips.
I choose this relay because it is rated for the job and it is weatherproof. Hella is also a decent brand. I got the spare relay so my trust is not 100% :)
So here is how to connect it: the relay socket has 5 wires of which 2 are smaller diameter. These two connect to the original feed for the pump. Now, instead of the pump, they activate the relay. Then there is the new #12 black wire: crimp this to the pump negative wire. Then we have the #12 positive lead left. There are three #12 wires left on the relay socket. While operating the pump switch, use your multimeter on the resistance-beeper setting to find the two that connect together when the pump is switched on. One of these connects to the newly pulled #12 wire and the other to the red wire of the pump. Verify operation and all that needs to be done now is fasten and tidy up. On the 2nd picture above you can see that I used an existing screw to mount the relay to the wall, plus some of the self-adhesive clips to mount the wiring to with tie-wraps.
The test: a nice hot shower after the job is done without yodeling when I hear the toilet flush: yay!!! :)
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